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| {{thermodynamics|cTopic=Processes and Cycles}}
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| The '''Rankine cycle''' is a mathematical model that is used to predict the performance of [[steam engine]]s. The Rankine cycle is an idealised [[thermodynamic cycle]] of a [[heat engine]] that converts heat into mechanical work. The heat is supplied externally to a closed loop, which usually uses water as the [[working fluid]]. The Rankine cycle, in the form of steam engines, generates about 90% of all electric power used throughout the world,<ref Name="Wiser">{{cite book |title=Energy resources: occurrence, production, conversion, use|last= Wiser |first= Wendell H. |year= 2000 |publisher= Birkhäuser |isbn= 978-0-387-98744-6 |page= 190 |url= http://books.google.com/books?id=UmMx9ixu90kC&pg=PA190&dq=electrical+power+generators+steam+percent&hl=en&ei=JppoTpVexNmBB4C72MkM&sa=X&oi=book_result&ct=result&resnum=2&ved=0CDgQ6AEwATgK#v=onepage&q=steam&f=false}}</ref> including virtually all [[biomass]], [[Coal power|coal]], [[solar thermal]] and [[Nuclear power|nuclear]] [[power plant]]s. It is named after [[William John Macquorn Rankine]], a Scottish [[polymath]] and [[Glasgow University]] professor.
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| == Description ==
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| [[File:Rankine cycle layout.png|thumbnail|330px|Physical layout of the four main devices used in the Rankine cycle]]
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| The Rankine cycle closely describes the process by which steam-operated [[heat engine]]s commonly found in thermal [[Power station|power generation plants]] generate power. The heat sources used in these power plants are usually the combustion of fossil fuels such as [[coal]], [[natural gas]], and [[fuel oil|oil]] or [[nuclear power|nuclear fission]].
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| The efficiency of the Rankine cycle is limited by the high heat of vaporization of the working fluid. Also, unless the pressure and temperature reach [[Supercritical fluid|super critical]] levels in the steam boiler, the temperature range the cycle can operate over is quite small: steam turbine entry temperatures are typically 565°C (the [[Creep (deformation)|creep]] limit of stainless steel) and steam condenser temperatures are around 30°C. This gives a theoretical maximum [[Carnot efficiency]] for the steam turbine alone of about 63% compared with an actual overall thermal efficiency of up to 42% for a modern coal-fired power station. This low steam turbine entry temperature (compared to a [[gas turbine]]) is why the Rankine (steam) cycle is often used as a bottoming cycle to recover otherwise rejected heat in [[Combined cycle|combined-cycle gas turbine]] power stations.
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| The working fluid in a Rankine cycle follows a closed loop and is reused constantly. The water [[vapor]] with condensed droplets often seen billowing from power stations is created by the cooling systems (not directly from the closed-loop Rankine power cycle) and represents the means for (low temperature) waste heat to exit the system, allowing for the addition of (higher temperature) heat that can then be converted to useful work (power). This 'exhaust' heat is represented by the "Qout" flowing out of the lower side of the cycle shown in the T/s diagram below. [[Cooling tower]]s operate as large heat exchangers by absorbing the latent [[heat of vaporization]] of the working fluid and simultaneously evaporating cooling water to the atmosphere. While many substances could be used as the working fluid in the Rankine cycle, water is usually the fluid of choice due to its favorable properties, such as its non-toxic and unreactive chemistry, abundance, and low cost, as well as its [[Properties of water#Heat capacity and heats of vaporization and fusion|thermodynamic properties]]. By condensing the working steam vapor to a liquid the pressure at the turbine outlet is lowered and the energy required by the feed pump consumes only 1% to 3% of the turbine output power and these factors contribute to a higher efficiency for the cycle. The benefit of this is offset by the low temperatures of steam admitted to the turbine(s). [[Gas turbine]]s, for instance, have turbine entry temperatures approaching 1500°C. However, the thermal efficiencies of actual large steam power stations and large modern gas turbine stations are similar.
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| == The four processes in the Rankine cycle ==
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| [[File:Rankine cycle Ts.png|thumb|center|500px|[[Ts diagram]] of a typical Rankine cycle operating between pressures of 0.06bar and 50bar]]
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| There are four processes in the Rankine cycle. These states are identified by numbers (in brown) in the above Ts diagram.
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| *'''Process 1-2''': The working fluid is pumped from low to high pressure. As the fluid is a liquid at this stage the pump requires little input energy.
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| *'''Process 2-3''': The high pressure liquid enters a boiler where it is heated at constant pressure by an external heat source to become a dry saturated vapour. The input energy required can be easily calculated using [[mollier diagram]] or [[h-s chart]] or [[enthalpy-entropy chart]] also known as [[steam table]]s.
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| *'''Process 3-4''': The dry saturated vapor expands through a [[turbine]], generating power. This decreases the temperature and pressure of the vapour, and some condensation may occur. The output in this process can be easily calculated using the [[Enthalpy-entropy chart]] or the steam tables.
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| *'''Process 4-1''': The wet vapour then enters a [[Surface condenser|condenser]] where it is condensed at a constant pressure to become a [[Boiling point|saturated liquid]].
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| In an ideal Rankine cycle the pump and turbine would be [[isentropic]], i.e., the pump and turbine would generate no entropy and hence maximize the net work output. Processes 1-2 and 3-4 would be represented by vertical lines on the [[T-S diagram]] and more closely resemble that of the Carnot cycle. The Rankine cycle shown here prevents the vapor ending up in the superheat region after the expansion in the turbine,
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| {{ref label | Van_Wyllen |1| a}} which reduces the energy removed by the condensers.
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| == Variables ==
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| <table border="0" cellspacing="8">
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| <tr><td><math>\dot{Q}</math></td><td>Heat flow rate to or from the system (energy per unit time)</td></tr>
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| <tr><td><math>\dot{m}</math></td><td>[[Mass flow rate]] (mass per unit time)</td></tr>
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| <tr><td><math>\dot{W}</math></td><td>Mechanical [[power (physics)|power]] consumed by or provided to the system (energy per unit time)</td></tr>
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| <tr><td><math>\eta_{therm}</math></td><td>Thermodynamic efficiency of the process (net power output per heat input, dimensionless)</td></tr>
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| <tr><td><math>\eta_{pump},\eta_{turb}</math></td><td>Isentropic efficiency of the compression (feed pump) and expansion (turbine) processes, dimensionless</td></tr>
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| <tr><td><math>h_1, h_2, h_3, h_4</math></td><td>The "specific [[enthalpy|enthalpies]]" at indicated points on the [[T-S diagram]]</td></tr>
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| <tr><td><math>h_{4s}</math></td><td>The final "specific [[enthalpy]]" of the fluid if the turbine were [[isentropic]] </td></tr>
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| <tr><td><math>p_1, p_2</math></td><td>The pressures before and after the compression process</td></tr>
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| </table>
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| == Equations ==
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| In general, the efficiency of a simple Rankine cycle can be defined as:
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| : <math> \eta_{therm}=\frac{\dot{W}_{turbine}-\dot{W}_{pump}}{\dot{Q}_{in}} \approx \frac{\dot{W}_{turbine}}{\dot{Q}_{in}}.</math>
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| Each of the next four equations{{ref label | Van_Wyllen |1| a}} is easily derived from the [[energy]] and [[mass balance]] for a control volume. <math>\eta_{therm}</math> defines the [[thermodynamic efficiency]] of the cycle as the ratio of net power output to heat input. As the work required by the pump is often around 1% of the turbine work output, it can be simplified.
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| : <math>\frac{\dot{Q}_{in}}{\dot{m}}=h_3-h_2</math>
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| : <math>\frac{\dot{Q}_{out}}{\dot{m}}=h_4-h_1</math>
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| : <math>\frac{\dot{W}_{pump}}{\dot{m}}=h_2-h_1</math>
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| : <math>\frac{\dot{W}_{turbine}}{\dot{m}}=h_3-h_4</math>
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| When dealing with the efficiencies of the turbines and pumps, an adjustment to the work terms must be made.
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| :<math> \frac{\dot{W}_{pump}}{\dot{m}} = h_2 - h_1 \approx \frac{v_1 \Delta p}{\eta_{pump}} = \frac{v_1 ( p_2 - p_1 )}{\eta_{pump}}</math>
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| :<math> \frac{\dot{W}_{turbine}}{\dot{m}} = h_3-h_4 \approx (h_3-h_4) \eta_{turbine} </math>
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| == Real Rankine cycle (non-ideal) ==
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| [[File:Rankine cycle with superheat.jpg|thumbnail|250px|Rankine cycle with superheat]]
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| In a real power plant cycle (the name 'Rankine' cycle is used only for the ideal cycle), the compression by the [[pump]] and the expansion in the [[turbine]] are not isentropic. In other words, these processes are non-reversible and [[entropy]] is increased during the two processes. This somewhat increases the [[power (physics)|power]] required by the pump and decreases the power generated by the turbine.
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| In particular the efficiency of the steam turbine will be limited by water droplet formation. As the water condenses, water droplets hit the turbine blades at high speed causing pitting and erosion, gradually decreasing the life of turbine blades and efficiency of the turbine. The easiest way to overcome this problem is by superheating the steam. On the [[Ts diagram]] above, state 3 is above a two phase region of steam and water so after expansion the steam will be very wet. By superheating, state 3 will move to the right of the diagram and hence produce a drier steam after expansion.
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| == Variations of the basic Rankine cycle ==
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| The overall [[thermodynamic efficiency]] (of almost any cycle) can be increased by raising the average [[heat]] input [[temperature]] <math> \left( \bar{T}_\mathit{in} = \frac{\int_2^3 T\,ds}{Q_\mathit{in}} \right)</math> of that cycle. Increasing the temperature of the steam into the superheat region is a simple way of doing this. There are also variations of the basic Rankine cycle which are designed to raise the thermal efficiency of the cycle in this way; two of these are described below.
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| === Rankine cycle with reheat ===
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| [[File:Rankine cycle with reheat.jpg|thumbnail|250px|Rankine cycle with reheat]]
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| The purpose of a reheating cycle is to remove the moisture carried by the steam at the final stages of the expansion process. In this variation, two [[turbine]]s work in series. The first accepts [[vaporization|vapor]] from the [[boiler]] at high pressure. After the vapor has passed through the first turbine, it re-enters the boiler and is reheated before passing through a second, lower-pressure, turbine. The reheat temperatures are very close or equal to the inlet temperatures, whereas the optimum reheat pressure needed is only one fourth of the original boiler pressure. Among other advantages, this prevents the vapor from [[condensation|condensing]] during its expansion and thereby damaging the turbine blades, and improves the efficiency of the cycle, given that more of the heat flow into the cycle occurs at higher temperature. The reheat cycle was first introduced in the 1920s, but was not operational for long due to technical difficulties. In the 1940s, it was reintroduced with the increasing manufacture of high-pressure [[boiler]]s, and eventually double reheating was introduced in the 1950s. The idea behind double reheating is to increase the average temperature. It was observed that more than two stages of reheating are unnecessary, since the next stage increases the cycle efficiency only half as much as the preceding stage. Today, double reheating is commonly used in power plants that operate under supercritical pressure.
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| === Regenerative Rankine cycle ===
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| [[File:Regenerative_rankine_cycle.jpg|thumbnail|250px|Regenerative Rankine cycle]]
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| The regenerative Rankine cycle is so named because after emerging from the condenser (possibly as a [[subcooled liquid]]) the working fluid is heated by [[steam]] tapped from the hot portion of the cycle. On the diagram shown, the fluid at 2 is mixed with the fluid at 4 (both at the same pressure) to end up with the saturated liquid at 7. This is called "direct contact heating". The Regenerative Rankine cycle (with minor variants) is commonly used in real power stations.
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| Another variation is where ''bleed steam'' from between turbine stages is sent to [[feedwater heater]]s to preheat the water on its way from the condenser to the boiler. These heaters do not mix the input steam and condensate, function as an ordinary tubular heat exchanger, and are named "closed feedwater heaters".
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| The regenerative features here effectively raise the nominal cycle heat input temperature, by reducing the addition of heat from the boiler/fuel source at the relatively low feedwater temperatures that would exist without regenerative feedwater heating. This improves the efficiency of the cycle, as more of the heat flow into the cycle occurs at higher temperature. This process ensures cycle economy.
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| == Organic Rankine cycle ==
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| {{Main|Organic Rankine cycle}}
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| The organic Rankine cycle (ORC) uses an organic fluid such as [[pentane|n-pentane]]<ref name="Canada04">{{cite journal|last=Canada|first=Scott|coauthors=G. Cohen, R. Cable, D. Brosseau, and H. Price|date=2004-10-25|accessdate=2009-03-17|title=Parabolic Trough Organic Rankine Cycle Solar Power Plant|journal=2004 DOE Solar Energy Technologies|publisher=US Department of Energy NREL|location=Denver, Colorado|url=http://www.nrel.gov/csp/troughnet/pdfs/37077.pdf}}</ref> or [[toluene]]<ref name="Batton2000">{{cite web|url=http://www.nrel.gov/csp/troughnet/pdfs/batton_orc.pdf|title=Organic Rankine Cycle Engines for Solar Power|last=Batton|first=Bill|date=2000-06-18|work=Solar 2000 conference|publisher=Barber-Nichols, Inc.|accessdate=2009-03-18}}</ref> in place of water and steam. This allows use of lower-temperature heat sources, such as [[solar ponds]], which typically operate at around 70–90 °C.<ref>Nielsen et al., 2005, Proc. Int. Solar Energy Soc.</ref> The [[Thermodynamic efficiency|efficiency]] of the cycle is much lower as a result of the lower temperature range, but this can be worthwhile because of the lower cost involved in gathering heat at this lower temperature. Alternatively, fluids can be used that have boiling points above water, and this may have thermodynamic benefits. See, for example, [[mercury vapour turbine]].
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| The Rankine cycle does not restrict the working fluid in its definition, so the name “organic cycle” is simply a marketing concept and the cycle should not be regarded as a separate thermodynamic cycle.
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| == Supercritical Rankine cycle ==
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| The Rankine cycle applied using a [[supercritical fluid]]<ref name="RGSC (GRANEX) Rankine cycle">{{cite web|url=http://nova.newcastle.edu.au/vital/access/manager/Repository?exact=subject%3A%22waste+heat+recovery%22|title=An Overview of GRANEX Technology for Geothermal Power Generation and Waste Heat Recovery|first=Behdad|last=Moghtaderi|year=2009|work=Australian Geothermal Energy Conference 2009|publisher=, Inc.|accessdate=}}</ref> combines the concepts of heat regeneration and supercritical Rankine cycle into a unified process called the Regenerative Supercritical Cycle (RGSC) cycle. It is optimised for temperature sources 125 - 450°C.
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| == References ==
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| {{Commons category}}
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| <references/>
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| * <Cite id="endnote_Van_Wyllen_a" style="font-style: normal;">'''[[#ref_Van_Wyllen_a|^]]'''</cite>Van Wyllen 'Fundamentals of thermodynamics' (ISBN 85-212-0327-6)
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| * <Cite id="endnote_Wong_a" style="font-style: normal;">'''[[#ref_Wong_a|^]]'''</cite>Wong 'Thermodynamics for Engineers',2nd Ed.,2012, CRC Press, Taylor & Francis, Boca Raton, London, New York. (ISBN 978-1-4398-4559-2)
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| *Moran & Shapiro 'Fundamentals of Engineering Thermodynamics' (ISBN 0-471-27471-2)
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| *[http://wikibooks.org/wiki/Engineering_Thermodynamics/Applications#Rankine_Cycle Wikibooks Engineering Thermodynamics]
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| {{Thermodynamic cycles|state=expanded}}
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| {{Electricity generation|state=autocollapse}}
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| {{DEFAULTSORT:Rankine cycle}}
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| [[Category:Thermodynamic cycles]]
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| [[Category:Scottish inventions]]
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